Metal forming processes can be classified under two major groups.
Bulk forming and sheet metal forming.
Bulk deformation processes and sheet metal working processes.
Bulk defonnation is a metal fonning process where the defonnation is three dimensional in nature.
Extremely thin sheets are considered foil or leaf and pieces thicker than 6 mm 0 25 in are considered.
Sheet metal is metal formed by an industrial process into thin flat pieces.
Specific upgrading and software adjustments allow the requirements of sheet metal forming simulation.
The surface area to volume ratio of the starting metal is relatively high.
The pri mary use of the tenn bulk deformation is to distinguish it from sheet fonning processes.
Tion to sheet metal forming at the same time eliminating its disadvantages as far as possible.
Bulk deformation is characteristic in that the work formed has a low surface area to volume ratio.
For example processes such as forming operation small radius bending and ironing of small sized parts.
In sheet metal working the metal being processed will have a high surface area to volume ratio.
In the next sections the different sheet bulk metal forming processes illustrated in fig.
2012 as semifinished product sheets with an initial thickness of 1 5 mm are used and subjected to one or several conventional bulk forming operations.
Sheet bulk metal forming sheet bulk metal forming comprises the production of sheet metal parts with local functional features such as teeth ribs and solid bosses positioned outside the plane of the sheets from which they are shaped by plastic deformation of sheets and plates with intended three dimensional plastic flow.
Upsetting is a typical cold bulk forming operation with linear tool motion and a controlled reduction of at least one workpiece dimension between two tools.
5 are discussed including detailed process analysis and potential industrial applications.
Tools include punch die that are used to deform the sheets.
In sheet forming opera tions the defonnation stresses are usually in the plane of the sheet metal whereas in bulk defonnation the.
Simulation of titanium cup drawing in qform.
Elastic strain field sheet bulk metal forming means technological processes in which plastic deformation zone size is comparable to the sheet thickness.
Classification of basic sheet forming processes bending deep drawing shearing.
Sheet metal is one of the fundamental forms used in metalworking and it can be cut and bent into a variety of shapes countless everyday objects are fabricated from sheet metal.
The most typical in this group is the embedded pin transducer technique.
A more comprehensive list applicable to other metal forming processes including bulk and sheet metal forming has been presented by schey 1983.
Sheet bulk metal forming sbmf processes are defined as forming of sheets with an intended three dimensional material flow as in bulk forming processes merklein et al.
Sheet metal forming involves forming and cutting operations performed on metal sheets strips and coils.
Thicknesses can vary significantly.
